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How press brake tooling is manufactured

Design, machining, heat treatment, grinding and inspection, and which of those steps actually sets the tool height and the profile accuracy.

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How is press brake tooling manufactured?

Press brake punches and dies are machined from tool steel, heat treated, then precision ground to their final dimensions. The grinding step after heat treatment is what sets the tool height tolerance and the profile accuracy.

The manufacturing sequence

Each step is a control point. Heat treatment moves the material, so the final dimensions can only be set after it, and the grinding that follows is where the tolerance is actually achieved.

  1. Design. The profile is drawn against the machine interface, the clamp and the load the tool will carry.
  2. Machining. The blank is cut and profiled from the specified tool steel.
  3. Heat treatment. Induction hardening at the working surfaces, or through hardening for dies.
  4. Grinding. The working faces, the tang and the seating faces are ground to final dimensions.
  5. Inspection. Interface dimensions, tool height and hardness are checked against the drawing.

Why is grinding done after heat treatment?

Because heat treatment distorts the material, sometimes by more than the tolerance the tool is allowed. Grinding after hardening removes that movement and is the only way to hold an accurate tool height.

What each manufacturing step controls
StepWhat it controls
DesignWhether the tool fits the machine and carries the load
MachiningThe blank geometry and material usage
Heat treatmentHardness, wear life and toughness
GrindingTool height, tang fit and profile accuracy
InspectionWhether the tool matches its drawing

What does the workshop sit inside?

The factory is in Bowang District, Maanshan, Anhui Province, a tooling and blade manufacturing cluster. Bowang is known as China's blade and tooling district and is a national-level cluster for machine tool and blade dies.

The cluster is a location fact, not a claim about any individual order. Buyers should assess any supplier on its own specification, inspection and delivery record.

What should a tooling inspection record contain?

The dimensions that decide whether the tool fits and bends correctly: the interface and tang dimensions, the overall height, the profile angles and radii, and the hardness.

  • Interface and tang dimensions against the drawing.
  • Overall tool height, which drives the tooling setup.
  • Profile angles and radii, which drive the bend result.
  • Hardness of the working surfaces.
  • Material grade, so the rated load can be verified.

How is tooling packed and shipped?

Tooling is packed so the ground and hardened faces cannot contact each other or rest on the tip in transit, because damage in transit is the most common cause of a tool arriving out of specification.

Segments are packed in their sets so that a matched group of segments arrives and stays together, which matters for the bend angle along the length.

Related technical pages

Tooling hardness and steel grades

The grades and hardness the process produces.

Tooling drawing guide

The drawing the tool is inspected against.

Custom tooling

How a special profile is designed and made.

Press brake tooling

The standard profiles the process is applied to.

Workshop floor with press brake tooling in production
The production floor where punches, dies and holders are made and inspected.
Precision bending tooling on the CNC machining centre
Tooling under CNC machining: the working faces are ground after hardening.
Punch holder production line with quality inspection
Inspection before packing: hardness, profile and dimensions are recorded per batch.
Inside the workshop: forging, machining, hardening, grinding and inspection of press brake tooling.
Filmed on the shop floor: tooling from raw steel to packed export crates.

Next step

Ask for the inspection record for any tool and we will send the dimensions, hardness and material grade against the drawing.

Request a quotation

Send an enquiry

Tell us the machine make and model, or describe the tooling you need. We reply to every enquiry within one business day, and quote from a drawing for special profiles.

Prefer email? Write to roger@sharktoolings.com — enquiries from this form go to the same address.